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Both screens are set to 100% scaling, however my playfield runs 4xDSR full time, so this is likely what's causing the issues. I bet if I was running native 4K everything would look uniform. I tried all your suggestions but in my case they made little difference (unmaximized screenshot attached). I remember a short while ago the font sizes were all out of whack after some update, but you guys managed to fix it in subsequent releases. I get why this may not be possible going forward for non-standard users like myself, since you've enhanced window sizing capability and that's more important anyway. It's no big deal, just a cosmetic issue that I can live with. I very much appreciate the continuous improvements to the software, and I can honestly say your DBX Manager is the reason I have kept Pinball X as my frontend.

@robertms Thanks for that. Mike has experimented a bit and may have found the cause. Under accessibility settings have you changed the Text Size from the default 100%? Can you check with the setting at 100% to confirm on your setup... if that's it then we can fix it